Industries
High Emissivity Coatings by Industry
Emisshield high emissivity coatings improve radiant heat transfer in thermal processes across every heat-intensive industry, from fired heaters and reheat furnaces to boilers, kilns, dryers, flare tips, and transfer vessels. One technology, engineered per substrate and application, documented in 500+ facilities. Each industry page below covers the applications Emisshield has documented in that sector and links to the case studies behind them.
01
Which industries use high emissivity coatings?
01Hydrocarbon & Chemical
Fired heaters, crackers, reformers, flares, process tubes. Documented 12% fuel savings and decoke intervals extended to 30+ months.
02Iron & Steel
Ladles, EAF roofs and deltas, radiant tubes, rolls, aluminium melting. Documented ladle life doubled and 16.6% production gains.
03Glass
Crowns and superstructure. Documented 5% energy savings sustained 36+ months.
04Power Generation
Boilers, burner tips, HRSGs, waste-to-energy. Documented 15 to 20% more steam on less gas.
05Ethanol
DDGS dryers and RTOs. Documented 7% better gas yield and 20% lower VOC.
06Kilns
Tunnel, intermittent, and rotary kilns. 8 to 15% efficiency gains.
07Crematories
Cremkote for primary and afterburner chambers. Documented 21% energy savings.
08Parts & OEMs
Components delivered pre-coated.
09Space & Aerospace
The original application.
10Textiles (Trizar®)
Emissivity fabric technology.
Documented
- 500+
- Facilities coated worldwide
- Up to 15%
- Fuel savings
- 5 to 15%
- Production gains
- Under a year
- ROI, typically
02
Which assets are documented?
Fired heaters · cracking furnaces · reformers · process tubes · sulfur furnaces · flares and flare tips · ladles · EAF roofs and deltas · arc furnaces · radiant tubes · heat-treating rolls · structural steel · aluminium melting and holding furnaces · quench furnaces · glass crowns · process and biomass boilers · burner tips · HRSGs · mass-burn boilers · rotary dryers · RTOs · kilns · crematory chambers · power cable. Each is covered on its industry page and in the Case Study Library.
Where is the proof?
Case study strip, filterable by industry: Huntsman ethylene cracker, 12% fuel · Seoul Shot quench furnace, +16.6% production · Apache Nitrogen boiler, +15 to 20% steam · Redline ladles, 2× life · Glass crown, 5% energy over 36+ months. Case Study Library
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