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Industries · Crematories

Cremkote High Emissivity Coating for Crematories

Primary chambers·afterburner chambers·OEM pre-coated units

Cremation is a heat-transfer process, and its cost scales with every minute and every cubic foot of gas per cycle. Cremkote, Emisshield's coating engineered for cremation chambers, raises the emissivity of chamber refractory to at least 0.96 (M-6) so units reach operating temperature faster, complete cycles on less fuel, and protect the lining through daily heat-up and cool-down. In the documented installation, energy use fell 21% with faster cycles and ROI under one year.

Crematory chamber

How Cremkote Helps a Crematory

21%
Energy savings, documented installation
Faster
Cycle times and first-case preheat
Under a year
ROI, documented installation
1,010°C
Operating temperature, documented units

A cremation chamber runs at roughly 760 to 980°C with the afterburner held near 871°C or higher for emissions compliance. At those temperatures radiant transfer dominates, and refractory brick at ~0.4 emissivity reflects a large share of burner energy into the flue. The operator pays for that loss every day: a long preheat before the first case, rising gas per cremation, afterburner fuel to hold compliance temperature, and refractory spalling and dusting from daily cycling that ages units out of spec.

Cremkote converts the chamber refractory into a re-radiator aimed at the chamber load. Preheat shortens, cycle times drop, gas per cycle falls, and the sealed refractory surface resists the cracking that cycling inflicts. In the afterburner, a coated chamber holds compliance temperature with less supplemental firing and supports more complete combustion, which steadies emissions performance. The documented installation, on natural-gas units at 1,010°C with the crown and walls of the main chamber and the walls of the afterburner coated, cut energy use 21% with faster cycles and paid back in under a year.

Existing units are coated during scheduled maintenance. Cremation equipment manufacturers can have chambers coated before delivery through the OEM program, so the unit ships with the efficiency and refractory protection built in. Savings scale with caseload; high-volume operators see payback fastest.

Coated parts glowing inside a chamber during sintering

Where Cremkote Is Applied

3
Application paths
Scheduled maintenance
Application window for existing units
Pre-coated
New units through the OEM program

Three application paths for the same chamber coating.

  • 01Primary chamber

    Crown and walls of the main chamber coated; hearth left uncoated. Shorter preheat, faster cycles, less gas per cremation.

  • 02Afterburner chamber

    Secondary chamber walls coated to hold compliance temperature with less supplemental firing and steadier emissions.

  • 03OEM pre-coated units

    New cremation units coated before delivery so the efficiency and refractory protection ship with the equipment. See Parts & OEMs.

Documented Results in Crematories

Every row is a published Emisshield installation with a measured result, each linked to its case study with the before and after detail.

Documented Results in Crematories
AssetCase studyResult
Main and afterburner chambersCremkote coated crematory21% energy savings, faster cycles, ROI under one year

FAQ

Common Questions From Operators and OEMs

How hot is a cremator?

Modern cremation chambers operate at roughly 760 to 980°C, with afterburners typically held near 871°C or higher for emissions compliance. At those temperatures radiant transfer dominates, which is why chamber emissivity drives cycle time and fuel use.

How much fuel can Cremkote save?

The documented installation saved 21% on natural gas with faster cycles. Savings scale with caseload, and high-volume operators see payback fastest.

Can an existing unit be coated, or only new ones?

Both. Existing chambers are coated during scheduled maintenance; OEMs pre-coat new units.

Does it affect emissions compliance?

Steadier chamber and afterburner temperatures support cleaner, more complete combustion.

Next step

Operators and OEMs: What Is Your Gas per Cycle?

Send us the unit make, caseload, and gas data. We project the saving from the documented installation.