Pre-Coated High Emissivity Components for Parts Manufacturers & OEMs

Every component that runs hot in a fired asset is a radiant heat transfer surface, and most ship at the emissivity of bare metal, refractory, or fiber. Field coating needs an outage, and some parts sit in direct flame or corrosive gas where a sprayed coating cannot survive. Pre-coating moves the application into the factory, where controlled surface preparation and cure produce ideal bonding conditions of at least 10,000 PSI, and where sintering is possible for parts that see direct flame.

The component arrives performing: a radiant tube that transfers more heat to the steel and runs without hot spots, a burner tip that lasts years instead of months, a roll that does not pick up scale, a fiber module that does not shrink. The equipment catalog gains a measurable efficiency and lifespan claim backed by documented data, and the customer gets the result without a field outage. Where volumes are high, Emisshield engineering adapts the application method to the production line, as it did for overhead conductors at General Cable, so coating adds no bottleneck.

Two models exist. Components ship to Emisshield or a certified application facility, or high-volume OEMs integrate application into their own line with Emisshield engineering. Substrates that qualify: carbon steel, stainless, high-temperature alloys, refractory shapes, insulating firebrick, and ceramic-fiber modules. Partners such as Duraloy build Emisshield into the product story.