Resources · Case Studies
High Emissivity Coating Case Studies
Documented Emisshield projects across heat-intensive industries: fired heaters, reformers, process tubes, flares, ladles, EAF roofs and deltas, boilers, burner tips, HRSGs, dryers, RTOs, glass crowns, and crematories. Every study follows the same structure: the operating challenge, the coating applied, and the measured result against the plant's baseline.
01 · Featured
Documented Results by Industry
Four studies that show the range of the technology: fuel, production, steam output, and component life.
02 · All Case Studies
Documented Case Studies
Showing 1 to 12 of 35
- Iron & Steel+545 t/month60-ton natural-gas melting-holding furnace, India's largest aluminium producerdross down 10%Read
- Hydrocarbon & ChemicalAmmonia reformer throat, YaraAbrasion and catalyst contamination eliminatedRead
- Iron & Steel200% life increaseAuto-pour ladles, Redline Industries20,000 to 40,000 poursRead
- Power GenerationBlack liquor burner tips, Recovery boilerLife 7×Read
- Hydrocarbon & ChemicalCeramic fiber modules, Third-party test programShrinkage <1% vs 2 to 5%; +150°C duty limitRead
- Power GenerationCoal burner tips, Coal-fired power plantLife 3×; NOx reducedRead
- Crematories21% energy savingsCremation unit, main and afterburner chambers, Cremation facilityROI under one yearRead
- EthanolDDGS rotary dryers and RTO, Midwest ethanol plant7% better gas yield; ROI 5 monthsRead
- Hydrocarbon & Chemical+10% cracking rateEDC/VCM cracking furnace, SABIC2 to 6% energyRead
- Hydrocarbon & Chemical12% fuel savingsEthylene cracking furnace, Huntsman Chemical~$1.5M/yrRead
- Hydrocarbon & Chemical−6% fuelEthylene furnace, Eastman Chemical+9% productionRead
- Power Generation−4 to 5% natural gasGas-fired process boiler, Apache Nitrogen Products+15 to 20% steam; 4 to 5% less gasRead
- Power GenerationHorizontal heat recovery steam generator, Gas turbine combined-cycle plant22% faster to temperatureRead
- Glass5% energy savingsMelting furnace crown and superstructure, Wool fiberglass plant5% energy over 36+ monthsRead
- Iron & SteelMelting-holding furnace, Confidential aluminium producer~9% less dross; $645,000 more outputRead
- Glass3.1% below targetNo. 1 float glass furnace, 700 t/d, crown and wall, CSGCrown intact with no rat holes after eight years; about 2% energy savings calculated by CSG.Read
- Hydrocarbon & ChemicalOil-field flares, Saudi Aramco and Middle East operatorsLife 4 to 6× and 7 to 10×Read
- Power GenerationOverhead power conductor, General Cable4.5% less resistive loss; 40-year lifeRead
- Iron & SteelPlate heat-treating furnace rolls, Austenitizing steel plate furnaceScale pickup eliminatedRead
- Iron & Steel172 heats averagePre-cast electric-arc furnace deltas, Integrated steel plant80 to 172 heats, +115%Read
- Iron & SteelPre-cast refractory ladles, Confidential grey-iron foundry110 to 160 tons; up to 75% life gainRead
- Iron & SteelPrecious-metals recovery arc furnace, Eastman KodakUniform 150°C shell; no crackingRead
- Hydrocarbon & ChemicalPrimary ammonia reformer, CSBP+5% production; bridge wall below alarmRead
- Hydrocarbon & ChemicalProcess tubes, Major petrochemical companyDecoke 9 to 30+ monthsRead
- Iron & SteelRadiant tube, OxelösundExit gas 500 to 430°C; life 3 to 5×Read
- EthanolRegenerative thermal oxidizer, Midwest USA1,209 BTU/gal; NOx down 5.2%Read
- Iron & SteelShaft furnace steel support structure, MinervaNo warping at 982°CRead
- Power GenerationSloped-grate mass-burn boiler, Waste-to-energy facilityMaintenance quarterly to semi-annualRead
- Hydrocarbon & Chemical4.8% fuel reductionSteam-cracking pilot furnace, Ghent University4.8% fuel measured; 7 to 12% modeledRead
- Iron & Steel−10.7% fuelSteel shot air-quenching furnace, Seoul Shot Industry Company+16.6% productionRead
- Iron & SteelSteel skimmers, sampling tools, dross-removal implements, Zinc manufacturing facilityContamination eliminatedRead
- Hydrocarbon & Chemical5% fuel savingsSulfur furnace, LaPorteRead
- Hydrocarbon & ChemicalTerrace-wall ammonia reformer, Terra IndustriesNo shrinkage or ablation after 8 monthsRead
- Power Generation+10% steamWalking-grate biomass CHP boiler, E.ONNOx down 25%Read
- Iron & SteelWater-cooled electric-arc furnace roof, Confidential steel mill500 to 940 heats; ROI <6 monthsRead
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